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Ferro-cement Water Tanks a DIY, Affordable Solution.

29/5/2017

8 Comments

 
PictureTank ready for final plaster.
When there is no water there is very little else. That is why water is, with good reason, the backbone of land-based Permaculture design. As designers, we observe and create opportunities to catch and store water. There are many options available to us: in the soil, in biomass and in ponds, dams and tanks. There is lots of great tried and tested solutions out there that you could explore. Today, in this post, I will share with you my views on ferro-cement tanks.

PictureMakeing the base.
A ferro-cement tank is, in my experience, a very interesting option when you need drinking quality water but you are on a budget and have a bit of time for a DIY approach. It allows you to obtain a yield of rain water from the roofs of buildings and store it.  

Ferro-cement was invented around 1840 in France. Ferro-cement structures are created by constructing a frame from thin steel rods (rebar) that is then covered in a metal mesh to create the form of the structure. Then thin layers of sand and cement are plastered over, resulting in a hard, strong finish, ideal for a water tank. Nearly all land-based projects have a need for water storage in tanks and ferro-cement offers a long term pragmatic solution.

PictureMetal work finished.
The advantage of ferro-cement is that it can potentially be applied in many contexts, including remote areas or hard to get to places where other options are unrealistic (pre-cast concrete, metal or large plastic tanks) and are more expensive. This is because it is possible in most cases to transport small amounts of cement and some re-bar. Pockets of sand can be found in most soils, taken on a small scale from a river or purchased, making it relatively easy to acquire at low cost.

The tanks that I built are used for drinking water, harvested from the metal roof of a house located next to the tank. For catching drinking water use metal or tiled roofs and avoid thatch or wooden shingles. When the tank is finished the roof should be cleaned and a first flush system installed. This redirects the first part of the water coming out of the gutter away from the tank so any debris or leaves do not go to the tank (more about that in the designers manual).

PicturePlastering from inside and out.
As well as channeling rain water directly into your tank, you can also pump water into it. Depending on how the water will be used, different levels of care is need when harvesting. For good quality water install a fine screen to stop insects and debris getting into the water, and a cover to stop direct sun light entering. To make cleaning easy, there needs to be a wash out pipe flush to the bottom of the tank.

It is a good idea to position the tank in a place that is shaded and easy to access. To maximise your harvest you can calculate the square meters of your roof and average rain fall in your area. There are several online calculators which make this easy. Then you will know the volume of the tank you can build. The tanks I built (shown in the photos) ​are 3000 liters and were built in workshops. If you build a tank of 1000 liters, it is still light enough to make it portable.

PictureApplying the final plaster.
Everything has its place and decisions are made based on context, climate, project goals and budget. I believe this is a great technique available to people in most circumstances, easy and inexpensive. It is truly versatile and many useful structures can be produced employing this technique from boats to sinks, roofs and tanks for storing water, grey water filtering systems and aquaponics. 

Matt Prosser 29.05.2017

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8 Comments
Andrew Jamieson link
1/10/2019 13:18:09

Hi, I have always wondered If ferrocement tanks leak or wick water If they are not waterproofed? Unless one uses a very fine aggregate on the inside plaster (such as gunnite in swimming pools) I can't see how it would be waterproof? Do you use any polymer based additive in the cement? or any paint on waterproofing on the inside (cementious or bitumen etc.)

Reply
Milwaukee Water Well Drilling link
9/12/2021 10:03:51

Great technique! I hope I can join the workshop it's nice to learn more about this. Please keep us up to date.

Reply
Gutter Cleaning Manchester link
18/1/2022 09:52:38

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Omahawelldrilling.com link
24/2/2022 07:57:22

Creative and effective technique, as well as affordable for everyone to make their own. Thanks!

Reply
Victoria Addington link
27/3/2022 04:42:19

It helped when you mentioned that Ferro-cement layouts are formed by creating a frame from rebar. My brother told me that they need to install a pool rebar. I think it's best to hire a contractor the is an expert in pool rebar installation.

Reply
large water tanks link
9/9/2022 05:42:40

When Adrian Brown, the founder of Great Northern Tanks (Australian owned Rural Water Tanks) was looking for a tank suitable for his cattle station,

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Prasiddhi Forest Foundation link
29/10/2022 16:37:15

Thanks for sharing the blog.

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Northern Ireland Arab Gay Dating link
9/11/2022 07:39:45

Thank you for shaaring

Reply



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